Efficient nesting and material optimisation are critical for reducing waste, improving production speed, and maximising cost savings.
SigmaNEST V25 introduces powerful upgrades that enhance multi-part nesting, streamline bundle nesting, and optimise material usage across angle, channel, and I-beam profiles. These enhancements are particularly beneficial for SigmaCTL (Cut-To-Length), ensuring greater efficiency in structural cutting applications.
This guide explores the latest innovations in nesting technology and how these improvements drive efficiency in fabrication.
Next-Generation Nesting with HD Advanced Trueshape Engine
Multi-Part Common Cutting for Maximum Efficiency
SigmaNEST V25’s HD Advanced Trueshape Engine now supports Multi-Part Common Cut, allowing multiple parts to share a single cutting path.
This reduces cutting time by minimising head-down movements and pierces, which in turn lowers wear on consumables while improving efficiency and material usage.
Why It Matters:
- Reduced Cutting Time – Fewer redundant cuts, resulting in higher throughput.
- Lower Material Waste – Maximises sheet utilisation, cutting down on excess material.
- Extended Tool Life – Reduces pierces, minimising wear on consumables and extending cutting tool longevity.
Improved Bundle Nesting for Structural Profiles
Optimising Angle, Channel, and I-Beam Cutting
SigmaCTL, SigmaNEST’s powerful structural and segmental nesting module, now features improved bundle nesting with options for Nested and Stacked configurations.
By refining how angle, channel, and I-beam segments are nested, manufacturers can reduce waste, enhance cutting efficiency, and improve material handling.
Benefits of the New Bundle Nesting Features:
- More Control Over Bundle Sizes & Shapes – Customise nests based on material and profile.
- Reduced Processing Time – Faster nesting calculations improve workflow.
- Better Material Usage – Minimise scrap by optimising how structural materials are nested.
Smart Gripper-Based Part Removal
Automated Gripper Strategies for Faster Sorting
SigmaNEST V25 introduces gripper-based part removal, allowing fabricators to automate the sorting process without manual intervention.
This feature reduces errors in part placement and boosts efficiency, ensuring a seamless workflow.
Key Features:
- Multi-Gripper Capability – Allows different grippers to remove parts in any order.
- Colour-Coded Grippers – Simplifies programming and sorting.
- Reduced Manual Handling – Automates the unloading process, improving efficiency.
Enhancing Material Efficiency with Smart Cutting Strategies
Advanced Cutting Logic for Improved Yield
SigmaNEST V25 optimises part placement and cutting to minimise waste and increase yield.
By leveraging advanced algorithms, the software ensures that fabricators get the most out of each sheet of material.
How It Works:
- Smart Nesting Adjustments – Automatically fine-tunes part orientation for better fits.
- Dynamic Cutting Paths – Ensures the most efficient use of machine time and material.
- Auto-Leadin Positioning – Reduces unnecessary repositioning, improving workflow.
The Bottom Line
SigmaNEST V25 redefines material efficiency with next-gen nesting, bundle optimisation, and gripper-based part removal.
These advancements reduce waste, improve workflow efficiency, and boost overall cost savings for fabricators.
With Multi-Part Common Cutting, improved bundle nesting, and smarter removal strategies, SigmaNEST continues to lead the way in cutting-edge fabrication solutions.
